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GZC-15/D Conveyor and shotcrete machine combination

Model:
GZC-15/D
Diesel engine model:
YANMAR-3TNV88-BDTYC
Diesel engine power:
26.9KW@3000rpm
Shotcrete machine output:
15m3/h
Hopper capacity:
2.5m3
Dimension:
6500×2100×2330mm
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Description
Application
Features
Technical data
■ Description
GZC-15/D Conveyor and shotcrete machine combination is a mobile concrete spraying machine specifically designed for tunnel lining, mine support, and slope reinforcement projects. It integrates concrete delivery and spraying functions onto a single trailer chassis, enabling automated operation. The GZC-15/D machine is a highly integrated mobile workstation.

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GZC-15/D Conveyor and shotcrete machine combination workflow is as follows: concrete is loaded into a 2.5m³ hopper -> transported via a belt conveyor -> enters the shotcrete machine -> and finally sprayed onto walls or rock. This combined design significantly improves construction efficiency and is particularly suitable for large-scale tunnel excavation and support projects.
■ Application
The GZC-15/D Conveyor and Shotcrete Machine Combination is a core piece of equipment for concrete support/lining in tunnel, mine, and slope engineering projects. Its mobility, continuous operation capability, and high-pressure spraying effect perfectly match the needs of efficient, continuous, and mobile concrete work scenarios.
1. Tunnel Engineering:
Including railway tunnels, highway tunnels, subway tunnels, and water conservancy tunnels, requiring initial support (temporary support) and secondary lining (permanent lining) to prevent surrounding rock collapse and leakage, ensuring tunnel safety.
Core Requirements:
Frequent movement of the tunnel face (working face) necessitates rapid equipment relocation; Continuous spraying of the lining is required (avoiding joints) to improve construction efficiency; The concrete must be dense and non-porous (preventing leakage) to ensure the seepage prevention effect of the secondary lining; Reduced manual material feeding reduces labor intensity.
 
2. Mine Support:
This includes roadway support in coal mines, metal mines (iron mines, copper mines), and non-metal mines (limestone mines). It requires reinforcement of the surrounding rock to prevent collapses and roof falls, ensuring mine production safety.
Core Requirements:
Mine roadways are mostly composed of soft rock and fractured zones with poor surrounding rock stability, requiring rapid support; Concrete is often wet (15%-20% water content), easily clogging hoppers; Mine environments are mostly open-pit or underground (without power supply), requiring independent equipment operation.
 
3. Slope Reinforcement:
This includes slopes for highways, railways, hydraulic dams, and open-pit mines. It requires shotcrete reinforcement of the slope surface to prevent landslides and soil erosion, ensuring slope stability.
Core Requirements:
Slopes: Most slopes are steep (1:0.5-1:1.5), requiring concrete to be sprayed to higher elevations;
Large-area continuous work required (slope area can reach thousands to tens of thousands of square meters);
Mobilization of equipment to different locations on the slope (top, middle, bottom).

4. Underground Engineering:
Includes underground parking garages, subway stations, underground shopping malls, underground utility tunnels, etc., requiring support or lining of the foundation pit, side walls, and roof slab to prevent collapse and ensure the safety of the underground space.
Core Requirements:
Underground engineering spaces are limited (e.g., underground parking garages have a floor height of only 3-4 meters), requiring compact equipment;
Rapid support is required (to avoid prolonged exposure of the foundation pit and prevent collapse);
Dense and leak-proof concrete is required (waterproofing is crucial in underground engineering; leakage in the side walls of underground parking garages can lead to steel corrosion).
 
5. Emergency Repair:
Includes post-earthquake building reinforcement, landslide slope repair, and tunnel repair after collapse, requiring rapid on-site arrival for emergency support or lining to prevent secondary disasters.
Core Requirements:
Rapid relocation is necessary (disaster areas often experience traffic disruptions, requiring equipment to be transported to the site by road or helicopter); No reliance on power supply is required (power outages are common in disaster areas, necessitating independent operation of the equipment); Large-capacity material feeding is required (for rapid repair, such as slope repair which needs to be completed within 1-2 days); High-pressure jetting is needed (for rapid reinforcement of damaged areas to prevent further collapse).
■ Features
1. Equipped with a 2.5 m3 material hopper, which improves production efficiency and reduces operating costs.
2. Simplified control system enables easy operation, quick training and reliable performance.
3. Adopts a simplified unit design to ensure critical operating uptime, as well as convenient maintenance and troubleshooting.
4. Features an open-design rear-mounted engine for easy maintenance.
5. The whole machine is integrated on a trailer chassis for convenient transportation.
6. Designed with centralized lubrication points to enhance equipment maintainability.
7. Equipped with a water spray system for dust control in extremely dry environments or when handling highly dry materials.
8. The trailer is fitted with brake lights, marker lights, turn signals, license plate lights and reflectors, making it suitable for night-time operation.

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■ Technical data

Name

Data

Model

GZC-15/D

Diesel engine

Model

YANMAR-3TNV88-BDTYC

Power

26.9KW@3000rpm

Shotcrete machine

Output

15m3/h

Recommended hose sizes(mm)

ID64

Max.Aggregate size

20mm

Hopper capacity

2.5m3

Dimension

6500×2100×2330mm

Weight

3600Kg

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