Automatic foaming concrete equipment

Description

Application

Features

Technical data

■ Description

GF40A Automatic foaming concrete equipment adopts hydraulic push mechanism, with high pumping pressure, vertical conveying height up to 160 meters, horizontal conveying distance up to 1000 meters, which can meet the requirements of high-rise building roof insulation engineering and ground filling long-distance conveying.

The high and low pressure density stability technology developed by our company is adopted to ensure that the density of light concrete output by the equipment at short distance and long distance is constant, and will not change because of the change of conveying distance or conveying height.

The whole GF40A Automatic foaming concrete equipment adopts container structure, which is easy to install, move and transport. GF40A can be transported by a 4.2m truck.

■ Application

GF40A Automatic foaming concrete equipment is specifically designed for large-scale filling projects. It is widely utilized in various applications, including highway subgrades, slope protection, high-speed rail projects, bridges, railways, water conservancy and hydropower projects, as well as filling bridges, culverts, tunnels, and mine backfilling.

This advanced equipment is particularly suitable for handling large-scale field constructions, including the filling of internal voids within mines. Its high-pressure hydraulic system ensures efficient and precise lightweight concrete production, making it an ideal choice for such demanding projects.

■ Features

1. The automatic foaming concrete equipment equipped with lightweight concrete density monitoring and control device adopts touch screen intelligent control system, the working state and various parameters of the equipment can be intuitively displayed on the screen, which is convenient for working state judgment and centralized control;
2. Powder metering, slurry stirring, and slurry storage are divided into three layers of structures;
3. The standard ingredients metering device is standard, and cement, powder, water, etc. can be measured separately to accurately control the material ratio;
4. Standard daily production report output interface or printing device, can be daily cement, fly ash, blowing agent and other materials consumption and light concrete output summary output or printing;
5. The lightweight concrete density monitoring and control device developed by our company to reach the domestic leading level can be selected to detect the wet density and dry density of the lightweight concrete produced by the equipment, so as to provide reliable data for the engineering quality inspection department;
6. Automatic control, automatic foaming concrete machine equipped with lightweight concrete density monitoring and control device equipment, the equipment can automatically adjust the front material ratio according to the detected density data, so that the production of lightweight concrete density to meet the control set requirements.

■ Technical data

Product technical parameter table:

Item				GF40A automatic foaming concrete equipment	Note
Pump and foam system	Output（m3/h）			40	Density 450kg/m3
	Convey distance（m)		Horizontal	1200
			Vertical	160
	Motor power（kw)		Pump motor	30
			Foaming system	11
	Diameter of concrete cylinder（mm)			Φ120
	Pumping form			Ball valve double cylinder hydraulic push
	Density range of lightweight concrete（kg/m3）			350-800
	Foaming ratio			Adjustable
	Wet density testing of lightweight concrete			Accuracy<5%	Options
	Dry density testing of lightweight concrete			Accuracy<5%	Options
	Flow measurement	Cement slurry flow detection display		Accuracy<2%	Options
		Light concrete flow test shows		Accuracy<2%	Options
		Foaming agent flow detection shows		Accuracy<2%	Options
	Conveying pipe diameter（mm)			Φ50
Mix system	Volume of mixer（L)			600
	Volume of material storage mixer（L)			720
	Motor power（kw)	Mixer		5.5
		Storage mixer		4
		Water pump		0.75
		Screw conveyor		5.5
	Screw conveyor			φ165x6m
	Weighing system			Cumulative weighing
Control system	Control model			PLC control, touch screen display and input
	Parameters to print			Lightweight concrete proportioning printing	Optional accessories
				Lightweight concrete productivity printing	Optional accessories
Size	The host part （LxWxH mm）			4100x1750x2065
Weight（kg）				3500

Configuration of main components:

Parameter	GF40A Light aggregate foam concrete equipment
Main oil	Hefei wanye
Motor	Shandonghuali/Qingdaohongqi
Valve group	Taiwan Northman
Press gauge	Made in Wuxi
Hydraulic rubber pipe	Italy Manuli
Seal ring	USA Parker
PLC Units	Omron
Intermediate relay	Omron
Proximity switch	Schneider Electric
Remote control	Wireless remote control
Button	Schneider Electric

Configuration list (including Φ50 delivery hose 100m):

No.	Name	Spec.	Unit	Quantity	Note
1	Hydraulic hose	Φ50-20m/pc	pc	5
2	Hydraulic hose	Φ50	pc	5
3	Water pump	QX7-18-0.75	set	1
4	Water drum	3m3	pc	1
5	Water drum holder		set	1
6	Piston	BS25C.1-13(Φ120)	pc	2
7	O Ring	GF40A	set	1
8	Proximity switch	ZLJ-A18-8ANA-Q	pc	1
9	Water pump accessories		set	1
10	Canvas cover	Φ165	pc	1
11	Rubber sleeve	170x12x380	pc	1
12	Throat hoop clamp	Φ165	pc	4
13	Foam agent	HF30	drum	1	（200Kg/drum）
14	Remote control	Wireless 220V	pc	1
15	Tool box		set	1
16	Operate guide	GF40A	pc	1
17	Certification	GF40A	pc	1

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